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Manufacturing Capabilities -> Fabrication/Assembly
Welding Facts :
 

Manual and Robotic Welding

 

In-house welding laboratory

 

40 % of all welding jobs are robotic

 

17 FANUC robots & 1 Kawasaki robot

 

Central argon gas reservoir and distribution system

Argon-shield welding for better quality and safety

 
Selected Facilities :
 

 

 

Manual CO2 welding assembly lines
 

Automated assembly line for the complete load body of the Tata Xenon

 

Line is PLC controlled

 

Integration of:
    • Material movement by lift and carry conveyor
    • Positioning of spot welding guns

    • Clamping and de-clamping of fixtures

 
 

 

17 FANUC robots & 1 Kawasaki robot

 

Assembly line for 2000 motorbike chassis daily

 

 1.25 m welding length per chassis

 

 

Robotic Welding Advantages :
 

Higher quality (accuracy and consistency of material penetration, filet thickness)

 

Higher productivity

 

Competitive costs in mass production compared to manual welding

 

 Intricate welding jobs

 High safety because no human is involved in the process

 

 
Welding Laboratory :
 

Microscope

 

Double-disc grinder

 

Cutting machine

 

 Mould machine

 

 

Weld strength test 
Penetration test  
Nugget test  
Microstructure  

 

Robotic Hemming :
 

ABB Robot for automated sheet metal folding

 

 High accuracy positioning the parts

     
 
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