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Products -> Commrcial Vehicles Parts
Front Wall Assembly for Truck :
 

Main inner panel of the front dome of a truck, which houses all electrical, actuating, air-supply and front lighting devices of the vehicle

Daily production volume: 150 assemblies

Material details: Cold Rolled Extra Deep Draw (EDD) material, with Interstitial free high strength (IFHS) material attachments

 Pressing details: Critical draw operation while pressing due to varying contour draw

Assembly details: Large number of nut projection welding operations in a tri-planer structure

     
Assembly Dash-board Cross-member :
 

Tubular aggregate on which the entire dash board and all the necessary attachments of a vehicle are mounted

Daily production volume: 100 assemblies

Material Details: Made from Cold draw Electric resistance Welding (CEW) tube

 Manufacturing Details: Contours in all three planes, thus bending, drilling and assembly critical

     
Assembly Vertical Floor :
 

Assembly that covers the engine of a truck from the fore side, and houses the vehicle braking and rear lighting systems

Daily production volume: 1200 assemblies

Material details: Interstitial free high strength (IFHS) material

 Pressing details: Final press panel requires six pressing operations, which includes a critical pressing operation, wiping

The reinforcement member that is attached to this panel (during assembly) requires the pressing operation to be conducted in all three planes, which is achieved through a single operation, whose tooling is designed, developed and manufactured by PANSE Group.

     
Assembly Engine Cover :
 

Engine cover assembly for a truck

Daily production volume: 1200 assemblies

Material Details: Cold Rolled Extra Deep Draw (EDD) with Hot Rolled E 34 reinforcements

 Pressing Details: Critical draw operation while pressing due to a deep draw operation in sparing material size. Intricate cam piercing operation merged with trimming in the same tool

     
Assembly Rear-wall of a Truck :
 

Rear wall of driver cabin of a truck

Skin panel component

Daily production volume: 1000 assemblies

 Material details: Interstitial free high strength (IFHS)

     
Assembly Tubular Structure :
 

Tubular sheet metal aggregate for a medium sized passenger carrier

Covers the entire vehicle, governing the look of the vehicle

Daily production volume: 350 assemblies

 Material details: IFHS, EDD (sheet metal) and ERW (electric resistance welding for tubes)

Assembly details: 4,5 km circular welding everyday. Welding of tube to sheet metal. Fitment on customer assembly line needs to be accurate which makes the assembly critical.

     
Assembly Cab Mounting Bracket :
 

Guiding assembly for the rear-wall of a truck’s driver cabin

Daily production volume: 100 assemblies

Material details: Hot rolled E34 material

 Pressing Details: The raw material being hot rolled grade E34, has high hardness, making ‘forming’ a critical pressing operation. Even after having HR E34 as a raw material, forming depth of 150 mm is achieved in this pressing.

     
Cross Member Gear Box :
 

Chassis cross member fullfilling all strength criteria

 

     
Cross Member Rear Support Front :
 

Chassis cross member fullfilling all strength criteria

     
Substructure 407 :
 

Load bearing assembly for light commercial vehicle load up to 2.5 t

 

 

     
Seating Solutions for Vehicles :
 

Complete and collapsible seating solutions

 

 

     
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